How to optimize the process flow to increase the added value of products during brass parts processing?
Publish Time: 2025-04-03
In the process of brass parts processing, optimizing the process flow is the key to increasing the added value of products.1. Raw material selection and pretreatmentHigh-quality raw materials: Select high-quality and high-purity brass materials as the basis for processing to ensure the mechanical properties, corrosion resistance and processing performance of brass parts.Hot rolling: Soften the brass material by heating, and then roll it to adjust the thickness and shape of the material, improve the flatness and processing performance of the material.Pickling: Use acidic solution to remove the oxide scale and dirt on the surface of the material, improve the surface quality, and create good conditions for subsequent processing.Galvanizing: A layer of zinc is plated on the surface of brass to enhance its corrosion resistance and extend its service life.2. Optimize processing technology and equipmentCNC machining: Use CNC machine tools for precise processing to improve processing accuracy and efficiency.Laser cutting: Use laser technology for fast and precise cutting to reduce material waste and processing time.EDM: For brass parts with complex shapes, EDM technology can be used for fine processing.Efficient processing equipment: Select high-precision and high-efficiency processing equipment, such as high-speed milling machines, grinders, etc., to improve processing quality and production efficiency.3. Optimize cutting conditions and tool selectionCutting speed: According to the material and shape of the brass parts, select the appropriate cutting speed to avoid defects such as poor cutting and cutting grooves caused by too fast or too slow.Feed speed: According to the shape and size of the workpiece, select the appropriate feed speed to ensure the flatness and accuracy of the cutting surface.Tool selection: Use tools with appropriate hardness, such as carbide tools or ceramic tools, to improve processing efficiency and quality. At the same time, regularly replace severely worn tools to keep the cutting edge sharp.4. Optimize cooling and lubrication systemCoolant selection: Select appropriate coolants, such as emulsions, cutting oils, etc. according to the requirements of the processing process to reduce the processing temperature and reduce the risk of thermal deformation.Cooling method: Use cooling methods such as spraying and misting to ensure that the coolant can evenly and fully cover the processing area to improve the cooling effect.Lubrication system: During the processing, ensure the normal operation of the lubrication system to reduce the friction and wear between the tool and the workpiece, improve the processing quality and tool life.5. Surface treatment technology
Polishing: Use polishing equipment to polish the surface of brass parts to remove surface defects and improve gloss and beauty.
Electroplating: Electroplating a layer of other metals such as chromium, nickel, etc. on the surface of brass parts to improve its corrosion resistance and decorativeness.Spraying: Use spraying technology to spray a layer of protective paint or decorative paint on the surface of brass parts to enhance its durability and beauty.6. Quality inspection and packagingQuality inspection: Strict quality inspection of the processed brass parts, including size measurement, appearance inspection, performance testing, etc., to ensure that the products meet customer requirements and standards.Packaging processing: Use appropriate packaging materials and methods to properly package brass parts to avoid damage during transportation and storage. At the same time, the packaging materials should be environmentally friendly and comply with relevant regulatory requirements.In summary, brass parts processing can significantly increase the added value of brass parts by optimizing the process of raw material selection and pretreatment, processing technology and equipment, cutting conditions and tool selection, cooling and lubrication system, surface treatment technology, quality inspection and packaging. These optimization measures not only improve the quality and performance of the products, but also reduce production costs and processing time, bringing greater economic benefits and market competitiveness to the enterprises.
